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Fully Automatic Car Gear Laser Welding Production Line AutoGear Series
MARVEL Series laser cutting machine delivers excellent cutting precision and high processing speed. The machine produces a very small heat-affected zone, helping to maintain material stability and prevent deformation during cutting.
It is suitable for processing a variety of metal materials, including stainless steel, carbon steel, aluminum alloy, iron, and other metal sheets, making it a versatile solution for many manufacturing applications.
Price Range: USD $15,000 – USD $35,000.
FARLEY LASERLAB AUTO: AutoGear Series Auto Gear Laser Welding Line
Fully Automatic Car Gear Laser Welding Production Line AutoGear Series
Automobile gear laser welding is a development trend. At present, the world’s automobile manufacturers have used the laser welding gear to replace traditional welding methods, such as ERW (electric resistance welding), induction welding and EBM (electron beam welding). The laser gear welding can work in non-vacuum. Without welding deformation,the gear has no need to be further processed after welding. In addition, the welding joints have general mechanical performance that is equivalent or superior to base metals, which ensures the larger torque transmission of gears.
Fully Automatic Car Gear Laser Welding Production Line AutoGear Series
FARLRY, with patented technology and global market presence, offers first-class laser welding equipment and solutions, whose automotive gear welding technology features non-vacuum operation, zero deformation and superior joint strength for higher torque transmission.
Features:
Patent & Authority Certified
Equipment + Solution Service
Zero Deformation & No Post-Processing
Global Market Coverage
Non-Vacuum Operation
Superior Joint Strength & Torque
Fully Automatic Car Gear Laser Welding Production Line AutoGear Series – Technical Specifications
The welding technology of FARLRY wins a lot of national patent certifications and all kinds of authoritative awards. Our machines are very popular in domestic and have been exported to Europe, Southeast Asia and other regions. FARLRY not only develops first-class laser welding machine, but also provides suitable welding application solutions for customers.
Automobile gear laser welding is a development trend. At present, the world’s automobile manufacturers have used the laser welding gear to replace traditional welding methods, such as ERW (electric resistance welding), induction welding and EBM (electron beam welding). The laser gear welding can work in non-vacuum. Without welding deformation, the gear has no need to be further processed after welding. In addition, the welding joints have general mechanical performance that is equivalent or superior to base metals, which ensures the larger torque transmission of gears.
| Item | Main Specifications |
|---|---|
| Equipment Model | GW Series |
| Max. Machining Diameter | ≤150mm (expandable) |
| Max. Machining Height | ≤300mm (expandable) |
| Axis Positioning Accuracy | 0.02mm / 1000mm |
| Axis Repeat Positioning Accuracy | 0.02mm |
| Axis Max. Moving Speed | 40m/min |
| Laser Power | 3000W-6000W Fiber Laser |
| Focal Length | 250-400mm |
| Number of Workstations | Single / Dual Workstation |
| Machine Tool Dimensions (Reference) | 6000mm × 8000mm × 3000mm |
| CNC System | SIEMENS, Germany |
| Total Installed Capacity | ≤120KVA |
| Optional Item | Configuration |
|---|---|
| Part Visual Recognition (Camera) | Standard |
| Laser Cleaning Station | Optional |
| Press-Fit Workstation | Optional |
| Preheating Workstation | Optional |
| Welding Spatter Removal Station | Optional |
| Inline Laser Marking Station | Optional |
| Ultrasonic Testing Station | Optional |
| Inline Weld Inspection System | Optional |
Weldable Product Types
Material: Carbon steel, ductile iron
Thickness: ≤4.0mm (meets industry standards)
Shape: Centrally symmetric rotating parts (horizontal or vertical welds)
Application Industries
DCT Dual-Clutch Transmissions
AT Automatic Transmissions
CVT Continuously Variable Transmissions
MT Manual Transmissions
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