Integrated Solutions Overview

Laser processing solutions for automotive and new energy vehicle manufacturing

FARLEY LASERLAB provides automotive laser solutions covering 3D cutting, body-in-white welding, safety component processing, seat and bumper welding, VIN marking, automotive glass cutting, EV battery welding, motor hairpin processing, and smart manufacturing support.

1

3D Cutting

Trimming and hole cutting for hot-formed and complex automotive parts.

2

Body Structure Welding

BIW roof, chassis, side body, rear cover, door rings, and tailor-welded blanks.

3

Safety & Interior Components

Airbag weakening, bumper punching and welding, seat component welding, and camera housing welding.

4

EV Battery Systems

Battery tray, busbar, module, PACK, cold plate, and liquid cooling welding.

5

Electric Drive

Hairpin motor stripping and welding for flat copper wire stator components.

6

Glass & Traceability

Automotive glass cutting, VIN deep engraving, and data-connected manufacturing support.

Core Equipment

Core Equipment

3D Laser Cutting for Hot-Formed Parts

3D laser cutting solutions support trimming and hole cutting for automotive hot-formed parts and other complex three-dimensional components.

  • Supports hot-formed automotive parts
  • High precision and fast processing
  • Suitable for complex 3D shapes
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Coil-fed Laser Blanking Line

Coil-fed laser blanking lines support continuous blanking directly from coil stock for automotive panels and stamping parts.

  • No-die continuous blanking
  • Higher material utilization
  • Lower mold development cost
  • Flexible multi-variety production
  • Automatic nesting, sorting and stacking
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Laser Tailor Welded Blanks (TWB)

Laser tailor welded blank equipment joins steel sheets of different specifications before stamping, supporting lightweight body structures and optimized strength distribution.

  • Weld tracking compensation
  • High-precision sheet positioning
  • Pre-stamping blank welding
  • Weld quality control before and after forming
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BIW and Body Structure Laser Welding

Body structure laser welding solutions support BIW roof welding, chassis welding, rear cover welding, side body welding, and other body-in-white joining applications.

  • Supports body-in-white applications
  • Suitable for flexible body structure welding
  • Helps improve consistency and structural joining quality
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Door Rings and Lightweight Structural Parts

Laser welding solutions for automotive door rings and structural components help support lightweight body design, material utilization, and safety-related body stiffness.

  • Supports door ring and structural welding
  • Suitable for lightweight body components
  • Helps improve welding consistency
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Automotive Safety and Interior Component Processing

Laser processing solutions support airbag panel weakening, bumper punching and welding, radar bracket welding, and other automotive safety or interior component applications.

  • Supports safety component processing
  • Covers resin bumper openings and bracket welding
  • Suitable for automated, flexible processing
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Automotive Seats Flexible Welding

Automotive seat laser welding solutions support seat rails, recliners, brackets, and other seat components requiring precision, flexibility, and welding consistency.

  • Supports seat component welding
  • Helps reduce deformation
  • Suitable for flexible automated welding
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Automotive Camera and Sensor Component Welding

Automotive camera laser welding solutions support sealed welding of camera housings through continuous laser welding, dual-station loading, and customized fixtures.

  • Supports camera housing sealing
  • Designed for consistent penetration depth
  • Suitable for sensor-related precision components
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VIN Marking and Traceability

Automotive VIN deep engraving supports clear, consistent, and readable vehicle identification marking on carbon steel, stainless steel, galvanized steel, and related vehicle components.

  • Supports automated VIN deep engraving
  • Compatible with multiple metal materials
  • Helps build traceability for vehicle components
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Tire Mold Laser Cleaning

Tire mold laser cleaning supports online mold cleaning without disassembly, helping improve tire production efficiency and reduce dependence on traditional dry-ice cleaning.

  • Online cleaning
  • No mold disassembly
  • 3D point-cloud path planning
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Automotive Glass

Automotive Glass and In-Car Display Cutting

Automotive glass laser cutting solutions support large-format irregular glass processing for in-car displays, car door windows, interior trim, rear mirrors, and related automotive glass components.

Value Points: Suitable for large-format and irregular glass | Supports high-speed, high-precision processing | Helps reduce damage and improve flexibility

Recommended Products: LightBlade X5 | LightBlade X5 PRO | LUGD Series Automobile Rear Mirror Laser Cutting Machine

EV Battery Systems

New Energy Battery Tray Laser Welding

Battery tray laser welding solutions support long welds, uninterrupted welding, sealing requirements, visual positioning, seam tracking, robot integration, and intelligent production management for new energy battery boxes.

Supports long welds and sealing requirements

Integrates vision, seam tracking, robots, and control systems

Designed for battery tray manufacturing

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Battery Module and PACK Welding & Assembly

Battery module and PACK line solutions support EV battery manufacturing through module welding, PACK assembly, liquid cooling integration, EOL and gas tightness testing, MES data tracking, and flexible automation.

Supports module and PACK assembly

Covers testing and data tracking

Suitable for flexible EV battery production

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Busbar Welding and Copper Surface Cleaning

Busbar welding and cleaning solutions support prismatic battery module busbar welding, IGBT-to-busbar connection, oxide and impurity removal, quality inspection, and data traceability.

Supports busbar welding and cleaning

Helps ensure electrical connection and heat dissipation

Can integrate monitoring and inspection systems

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Cold Plate and Liquid Cooling Laser Welding

Cold plate laser welding solutions support power battery liquid-cooled plate manufacturing through laser beam energy modulation, molten pool monitoring, and closed-loop process control.

Designed for power battery cold plates

Supports high-reflectivity aluminum welding

Uses monitoring and closed-loop control

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Electric Drive

Hairpin Motor Welding and Laser Stripping

Electric drive laser solutions support hairpin motor flat copper wire stripping and I-pin, H-pin, or X-pin welding for e-mobility stator manufacturing.

Supports stator flat copper wire processing

Covers stripping before welding and hairpin welding

Designed for electric drive components

Smart Manufacturing

Automotive Intelligent Manufacturing Support

FARLEY LASERLAB supports automotive intelligent manufacturing through laser equipment, automated production lines, inspection modules, MES data tracking, remote support, and smart factory integration.

Laser Automation

MES Data Tracking

Inspection Integration

Smart Factory Support

Proof / Case

BIW Laser Welding Market-Proven Capability

Automotive BIW laser welding solutions can be positioned as a mature production capability for high-speed body manufacturing and domestic vehicle production lines.

BIW welding deployment

High-speed vehicle body production

Proven line experience

Why FARLEY LASERLAB

Integrated laser capabilities for automotive manufacturing

FARLEY LASERLAB combines 3D cutting, body structure welding, safety component processing, EV battery welding, electric drive processing, automotive glass cutting, marking, and smart production support for automotive manufacturing.

Body & Structure

3D cutting, BIW welding, door rings, chassis, side body

EV Battery & Electric Drive

battery tray, PACK, busbar, cold plate, hairpin motor

Glass & Precision Components

in-car display glass, rear mirror glass, camera housings, VIN marking

How We Solve It
Contact

Discuss automotive laser processing and intelligent manufacturing solutions

Connect with our team to explore automotive body welding, EV battery systems, electric drive processing, automotive glass cutting, marking, and smart production solutions.

Request a Quote Contact Us

Related Products / Solutions

MARVEL Series laser cutting machine delivers excellent cutting precision and high processing speed. The machine produces a very small heat-affected zone, helping to maintain material stability and prevent deformation during cutting. It is suitable for processing a variety of metal materials, including stainless steel, carbon steel, aluminum alloy, iron, and other metal sheets, making it a versatile solution for many manufacturing applications. Price Range: USD $15,000 – USD $35,000.

MARVEL Series laser cutting machine delivers excellent cutting precision and high processing speed. The machine produces a very small heat-affected zone, helping to maintain material stability and prevent deformation during cutting. It is suitable for processing a variety of metal materials, including stainless steel, carbon steel, aluminum alloy, iron, and other metal sheets, making it a versatile solution for many manufacturing applications. Price Range: USD $15,000 – USD $35,000.

MARVEL Series laser cutting machine delivers excellent cutting precision and high processing speed. The machine produces a very small heat-affected zone, helping to maintain material stability and prevent deformation during cutting. It is suitable for processing a variety of metal materials, including stainless steel, carbon steel, aluminum alloy, iron, and other metal sheets, making it a versatile solution for many manufacturing applications. Price Range: USD $15,000 – USD $35,000.

MARVEL Series laser cutting machine delivers excellent cutting precision and high processing speed. The machine produces a very small heat-affected zone, helping to maintain material stability and prevent deformation during cutting. It is suitable for processing a variety of metal materials, including stainless steel, carbon steel, aluminum alloy, iron, and other metal sheets, making it a versatile solution for many manufacturing applications. Price Range: USD $15,000 – USD $35,000.

MARVEL Series laser cutting machine delivers excellent cutting precision and high processing speed. The machine produces a very small heat-affected zone, helping to maintain material stability and prevent deformation during cutting. It is suitable for processing a variety of metal materials, including stainless steel, carbon steel, aluminum alloy, iron, and other metal sheets, making it a versatile solution for many manufacturing applications. Price Range: USD $15,000 – USD $35,000.

MARVEL Series laser cutting machine delivers excellent cutting precision and high processing speed. The machine produces a very small heat-affected zone, helping to maintain material stability and prevent deformation during cutting. It is suitable for processing a variety of metal materials, including stainless steel, carbon steel, aluminum alloy, iron, and other metal sheets, making it a versatile solution for many manufacturing applications. Price Range: USD $15,000 – USD $35,000.

MARVEL Series laser cutting machine delivers excellent cutting precision and high processing speed. The machine produces a very small heat-affected zone, helping to maintain material stability and prevent deformation during cutting. It is suitable for processing a variety of metal materials, including stainless steel, carbon steel, aluminum alloy, iron, and other metal sheets, making it a versatile solution for many manufacturing applications. Price Range: USD $15,000 – USD $35,000.

MARVEL Series laser cutting machine delivers excellent cutting precision and high processing speed. The machine produces a very small heat-affected zone, helping to maintain material stability and prevent deformation during cutting. It is suitable for processing a variety of metal materials, including stainless steel, carbon steel, aluminum alloy, iron, and other metal sheets, making it a versatile solution for many manufacturing applications. Price Range: USD $15,000 – USD $35,000.