Laser processing solutions for clean energy manufacturing

FARLEY·LASERLAB provides assembly line and smart factory solutions for energy storage systems, BESS batteries, photovoltaic components, hydrogen electrolyzers, and fuel cell bipolar plates.

1

Power Battery Welding

Laser welding for battery trays, modules, PACKs, busbars, and cold plates.

2

Battery Assembly & Testing

Module/Pack assembly, cleaning, adhesive application, gas-tightness testing, and end-of-line (EOL) testing support.

3

Photovoltaic Processing

Laser film cutting and photovoltaic glass punching for PV manufacturing.

4

Hydrogen Energy Manufacturing

Laser cutting and welding for electrode frames, pole plates, nickel meshes, and plate/support meshes.

5

Fuel Cell Bipolar Plates

Laser welding, assembly, inspection, coding, and traceability for metal bipolar plates.

6

Smart Manufacturing

Production management, data traceability, online inspection, and intelligent factory support.

Hydrogen Energy

Alkaline Electrolyzer Laser Cutting and Welding Line

The alkaline electrolyzer laser cutting and welding line covers the production process for alkaline electrolyzer manufacturing, from electrode frame processing to electrolyzer assembly.

Value Points

Full-process manufacturing | Automation and AI support | Factory planning and smart logistics

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Hydrogen Energy Manufacturing Overview

Hydrogen energy solutions cover alkaline electrolyzer manufacturing, nickel mesh welding, electrode frame processing, pole plate welding, helium leak testing, and fuel cell metal bipolar plate production.

Value Points

Electrolyzer manufacturing | Fuel cell bipolar plates | Inspection and traceability

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PEM, AEM and SOEC Electrolyzer Manufacturing Support

Hydrogen manufacturing support can extend from alkaline electrolyzers to PEM, AEM, and SOEC technology routes, covering precision cutting, plate welding, stack assembly, and automation.

Value Points

Multi-route electrolyzer support | Precision cutting and welding | Stack assembly automation

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Electrolyzer Gas-Tight Laser Welding

Laser welding supports precision gas-tight welding of electrolyzer bipolar plates, housings, flow channels, and gas inlets and outlets, helping reduce heat-affected zones and deformation.

Value Points

Gas-tight welding | Low deformation | Sealing performance

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Nickel Mesh Laser Welding

Nickel mesh laser welding equipment supports automatic loading, unloading, and welding of electrode meshes in alkaline electrolyzers.

Value Points

Electrode mesh welding | Multi-mode welding | Nickel layer protection | Weld seam tracking

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Electrode Frame Automated Production Line

The electrode frame automated production line supports processing of pole frame sealing lines, kidney-shaped holes, and positioning holes for alkaline electrolyzers.

Value Points

Automatic loading and unloading | Laser flow channel hole cutting | Milling and deburring | Dimension detection

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Plate/Support Mesh Automatic Welding Production Line

Plate/support mesh automatic welding production lines support electrode frame, pole plate, and electrode mesh welding processes for alkaline electrolyzer manufacturing.

Value Points

Electrode frame welding | Pole plate and mesh welding | Production line integration

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Electrode Frame and Plate Automatic Welding Production Line

The electrode frame and plate automatic welding production line supports automatic assembly and welding of pole frames and pole plates, weld inspection, flatness inspection, and airtightness inspection.

Value Points

Automatic assembly | Weld tracking | Flatness and air tightness inspection | Quality monitoring

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Electrode Frame and Plate Robotic Welding System

The robotic welding system for alkaline electrolyzer cell frames and plates supports dual-station robotic welding, automatic wire feeding, seam tracking, and self-correcting production.

Value Points

Dual-station robotic welding | Automatic wire feeding | Seam tracking | Single/double-sided welding support

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Plate Helium Leak Testing Equipment

Plate helium leak testing equipment is used for airtightness verification of alkaline electrolyzer pole plates after welding.

Value Points

Helium leak testing | Sealing verification | Post-weld quality control

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Hydrogen Storage Manufacturing Support

Hydrogen storage manufacturing support can include high-sealing welding, filling equipment, and automated line solutions for safety-critical storage components.

Value Points

High-sealing welding | Filling equipment support | Automated storage-component manufacturing

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BESS Battery Manufacturing Solution

BESS battery solutions cover welding and assembly processes for battery trays, modules, PACKs, busbars, cold plates, and related components.

BESS Energy Storage Battery

BESS battery solutions cover welding and assembly processes for battery trays, modules, PACKs, busbars, cold plates, and related components.Our technology covers battery trays, modules, PACK assemblies, copper busbars, cooling cold plates and other key components, supporting high-precision laser welding, cutting, cleaning and online quality inspection for energy storage production.

Battery Module and Pack Welding & Assembly Line

Battery module and pack line solutions support high-precision laser welding, plasma cleaning, adhesive application, liquid cooling system integration, gas tightness testing, and EOL support.

Value Points

Module welding| Pack assembly | Flexible automation

Recommended Combination

View Battery Module and Pack Welding Line 

Alkaline Electrolyzer Laser Cutting and Welding Line

Power battery solutions cover welding and assembly processes for battery
trays, modules, PACKs, busbars, cold plates, and related components.

Value Points

High-precision welding|Automation integration | Process traceability

Recommended Combination

View Lithium Battery Laser Welding Solutions 
View Battery MODULE and PACK Welding Line

Battery Tray Laser Welding

Battery tray laser welding solutions support long welds, uninterrupted welding, and high sealing requirements for new energy battery boxes.

Value Points

Visual positioning I Weld seam tracking | Robot and intelligent control
integration

Recommended Combination

View Battery Tray Welding 

Power Battery Module Busbar Laser Welding

Busbar laser welding equipment is used for prismatic lithium battery module busbar welding, supporting weld joint strength, electrical conductivity, and production traceability.

Value Points

Busbar welding |CCD and rangefinder monitoring |Data traceability

Recommended Combination

View Busbar Laser Welding

Battery Cold Plate Laser Welding

Battery cold plate laser welding solutions support liquid-cooled plates through beam energy modulation, molten pool monitoring, and closed-loop process feedback.

Value Points

Aluminum welding |Al-powered closed-loop control | High-speed and high-
precision welding

Recommended Combination

· View Cold Plate Laser Welding

Solar PV Screen-Printing Stencil Film Laser Cutting

Solar PV Screen-Printing Stencil Film Laser Cutting Equipment is used for high-precision laser patterning of thin films for photovoltaic screen and stencil manufacturing.

Photovoltaic Glass Punching

Photovoltaic glass punching equipment supports high-efficiency and high-precision processing with high-precision linear motors, vision positioning, and automatic loading and unloading.

Value Points

PV glass processing | Vision positioning |Automatic loading and unloading

System Modules

· Photovoltaic Glass Punching Equipment

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Photovoltaic Laser Processing

Photovoltaic laser processing solutions support PV screen-printing stencil film cutting and photovoltaic glass punching for clean energy component manufacturing.

Value Points

Precision laser processing I Vision positioning | Automatic loading and unloading support

System Modules

Solar PV-Screen Printing Grid Version Film Cutting Equipment
Photovoltaic Glass Punching Equipment

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Solar PV Screen-Printing Stencil Film

Laser Cutting Equipment

Solar PV Screen-Printing Stencil Film Laser Cutting Equipment is used for high-precision laser patterning of thin films for photovoltaic screen and stencil manufacturing.

Value Points

Thin-film patterning |Vision capture| Ultrafast laser processing | High line-width accuracy

System Modules

· Solar PV Screen-Printing Stencil Film Laser Cutting Equipment

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Fuel Cell

Hydrogen Fuel Cell Bipolar Plate Welding

Hydrogen fuel cell bipolar plate welding focuses on ultra-thin metal bipolar plates where low deformation, sealing quality, flatness, and process traceability are critical.

Value Points

Welding of 50-100 μm metal plates | High sealing requirement | Low-deformation laser welding | Automatic welding, inspection, coding and traceability

Recommended Products

Bipolar Plate Automatic Assembly and Welding Line
Hydrogen Fuel Cell Metal Bipolar Plate Manufacturing Plant

Metal Bipolar Plate Laser Welding

Metal bipolar plate laser welding solutions address high-volume welding demand for fuel cell bipolar plates with precision, speed, and low deformation.

Value Points

High-speed welding | Narrow heat-affected zone | Low deformation | Efficient bipolar plate processing

Recommended Products

Bipolar Plate Automatic Assembly and Welding Line
Bipolar Plate Laser Welding Equipment

Bipolar Plate Automatic Assembly and Welding Line

Bipolar plate automatic assembly and welding lines support mass production of metal bipolar plates with AGV material handling, modular workstations, weld inspection, airtightness inspection, and PLMS traceability.

Value Points

Mass production | Modular workstations | Automatic inspection | Code assignment and traceability

Recommended Products

Bipolar Plate Automatic Assembly and Welding Line

Metal Bipolar Plate Production Line for Hydrogen Fuel Cells

Metal bipolar plate production line solutions for hydrogen fuel cells support broader production planning for bipolar plate manufacturing, including welding, inspection, logistics, and traceability-oriented production organization.

Value Points

Production-line planning | Production organization | Inspection and traceability

Recommended Products

Hydrogen Fuel Cell Metal Bipolar Plate Manufacturing Plant

SOFC and PEMFC Fuel Cell Manufacturing Support

Fuel-cell manufacturing support can include PEMFC metal bipolar plate welding, SOFC metal interconnect coding, cleaning, cutting, welding, leak testing, and stack assembly automation.

Value Points

PEMFC bipolar plate welding | SOFC interconnect processing | Leak testing and stack assembly

Recommended Products

Hydrogen Fuel Cell Metal Bipolar Plate Manufacturing Plant

Why FARLEY·LASERLAB

Integrated Capabilities for Clean Energy Manufacturing

FARLEY·LASERLAB combines laser welding, cutting, marking, inspection, automation, and smart factory capabilities to support power battery, photovoltaic, hydrogen electrolyzer, and fuel cell manufacturing.

Power Battery Solutions

Photovoltaic Processing

Hydrogen Energy Lines

Contact

Discuss clean energy laser manufacturing solutions

Connect with our team to explore power battery welding, photovoltaic processing, hydrogen electrolyzer manufacturing, fuel cell bipolar plate production, and smart factory solutions.

Contact Sales View Clean Energy Products





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