Integrated Solutions Overview

Laser processing solutions for clean energy manufacturing

FARLEY LASERLAB provides laser welding, cutting, marking, inspection, and automation solutions for power batteries, photovoltaic components, hydrogen electrolyzers, and fuel cell bipolar plates.

1

Power Battery Welding

Laser welding for battery trays, modules, PACKs, busbars, and cold plates.

2

 Battery Assembly & Testing

Module/PACK assembly, cleaning, adhesive application, gas tightness testing, and EOL support.

3

Photovoltaic Processing

 Laser film cutting and photovoltaic glass punching for PV manufacturing.

4

Electrolyzer Manufacturing

Laser cutting and welding for electrode frames, pole plates, nickel meshes, and plate/support meshes.

5

Fuel Cell Bipolar Plates

 Laser welding, assembly, inspection, coding, and traceability for metal bipolar plates.

6

Smart Manufacturing

Production management, data traceability, online inspection, and intelligent factory support.

Power Battery

Power battery solutions cover welding and assembly processes for battery trays, modules, PACKs, busbars, cold plates, and related components.

Value Points: High-precision welding | Automation integration | Process traceability

Recommended Solutions: Battery Tray Laser Welding | Module and PACK Welding Line | Busbar Laser Welding | Cold Plate Laser Welding

Battery Tray Laser Welding

Battery tray laser welding solutions support long welds, uninterrupted welding, and high sealing requirements for new energy battery boxes.

  • Visual positioning
  • Weld seam tracking
  •  Robot and intelligent control integration
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Battery Module & PACK Welding and Assembly

Battery module and PACK line solutions support high-precision laser welding, plasma cleaning, adhesive application, liquid cooling system integration, gas tightness testing, and EOL support.

  • Module welding 
  • PACK assembly 
  • Flexible automation
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Power Battery Module Busbar Laser Welding

Busbar laser welding equipment is used for prismatic lithium battery module busbar welding, supporting weld joint strength, electrical conductivity, and production traceability.

  • Busbar welding
  • CCD and rangefinder monitoring
  • Data traceability
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Power Battery Cold Plate Laser Welding

Cold plate laser welding solutions support liquid-cooled plates for power batteries through beam energy modulation, molten pool monitoring, and closed-loop process feedback.

  • Aluminum welding 
  • AI-powered closed-loop control 
  • High-speed and high-precision welding
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Photovoltaic

Photovoltaic Laser Processing

Photovoltaic laser processing solutions support PV film cutting and photovoltaic glass punching for clean energy component manufacturing.

Precision laser processing

Vision positioning

|Automatic loading and unloading support

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Solar PV-Screen Printing Grid Version Film Cutting

Solar PV-screen printing grid version film cutting equipment is used for laser patterning of thin films for upstream photovoltaic grid manufacturers.

Thin film patterning

Vision capture 

Ultrafast laser processing

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Photovoltaic Glass Punching

Photovoltaic glass punching equipment supports high-efficiency and high-precision processing with high-precision linear motors, vision positioning, and automatic loading and unloading.

PV glass processing

Vision positioning

Automatic loading and unloading

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Hydrogen Energy

Hydrogen Energy Manufacturing Overview

Hydrogen energy solutions cover alkaline electrolyzer manufacturing, nickel mesh welding, electrode frame processing, pole plate welding, helium leak testing, and fuel cell metal bipolar plate production.

 Electrolyzer manufacturing

Fuel cell bipolar plates

Inspection and traceability

PEM / AEM / SOEC Electrolyzer Manufacturing Support

Hydrogen manufacturing support can extend from alkaline electrolyzers to PEM, AEM, and SOEC technology routes, covering precision cutting, plate welding, stack assembly, and automation.

 Multi-route electrolyzer support 

Precision cutting and welding 

Stack assembly automation

Alkaline Electrolyzer Laser Cutting and Welding Line

The alkaline electrolyzer laser cutting and welding line covers the production process for alkaline electrolyzer manufacturing, from electrode frame processing to electrolyzer assembly.

Full-process manufacturing 

Automation and AI support 

Factory planning and smart logistics

Electrolyzer Gas-Tight Laser Welding

Laser welding supports precision gas-tight welding of electrolyzer bipolar plates, housings, flow channels, and gas inlets and outlets, helping reduce heat-affected zones and deformation.

Gas-tight welding

Low deformation

Sealing performance

Nickel Mesh Laser Welding

Nickel mesh laser welding equipment supports automatic loading, unloading, and welding of electrode meshes in alkaline electrolyzers.

Electrode mesh welding 

Multi-mode welding 

Nickel layer protection 

Weld seam tracking

Electrode Frame Machine Automatic Production Line

The electrode frame machine automatic production line supports processing of pole frame sealing lines, kidney-shaped holes, and positioning holes for alkaline electrolyzers.

Automatic loading and unloading

Laser flow channel hole cutting

Milling and deburring

Dimension detection

Plate/Support Mesh Automatic Welding Production Line

Plate/support mesh automatic welding production lines support electrode frame, pole plate, and electrode mesh welding processes for alkaline electrolyzer manufacturing.

Electrode frame welding

Pole plate and mesh welding

Production line integration

Electrode Frame and Plate Automatic Welding Production Line

The electrode frame and plate automatic welding production line supports automatic assembly and welding of pole frames and pole plates, weld inspection, flatness inspection, and air tightness inspection.

Automatic assembly

Weld tracking 

Flatness and air tightness inspection 

Quality monitoring

Electrode Frame and Plate Robotic Welding System

The robotic welding system for alkaline electrolyzer cell frames and plates supports dual-station robotic welding, automatic wire feeding, seam tracking, and self-correcting production.

Dual-station robotic welding

Automatic wire feeding

Seam tracking

Single/double-sided welding support

Plate Helium Testing Equipment

Plate helium testing equipment is used for airtight testing of alkaline electrolyzer pole plates after welding.

Helium leak testing

Sealing verification

Post-weld quality control

Hydrogen Storage Manufacturing Support

Hydrogen storage manufacturing support can include high-sealing welding, filling equipment, and automated line solutions for safety-critical storage components.

High-sealing welding

Filling equipment support

Automated storage-component manufacturing

Fuel Cell

Bipolar Plate Automatic Assembly and Welding Line

Bipolar plate automatic assembly and welding lines support mass production of metal bipolar plates with AGV material handling, modular workstations, weld inspection, airtightness inspection, and PLMS traceability.

Value Points: Mass production | Modular workstations | Automatic inspection | Code assignment and traceability

Recommended Products: Bipolar Plate Automatic Assembly and Welding Line

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Hydrogen Fuel Metal Bipolar Plate Plant

Hydrogen fuel metal bipolar plate plant solutions support broader production planning for bipolar plate manufacturing, including welding, inspection, logistics, and traceability-oriented production organization.

Value Points: Plant-level planning | Production organization | Inspection and traceability

Recommended Products: Hydrogen Fuel Metal Bipolar Plate Plant

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Fuel Cell

Hydrogen Fuel Cell Bipolar Plate Welding

Body: Hydrogen fuel cell bipolar plate welding focuses on ultra-thin metal bipolar plates where low deformation, sealing quality, flatness, and process traceability are critical.

Value Points: 50–100 μm metal plate welding | High sealing requirement | Low-deformation laser welding | Automatic welding, inspection, coding and traceability

Recommended Products: Bipolar Plate Automatic Assembly and Welding Line | Hydrogen Fuel Metal Bipolar Plate Plant

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Metal Bipolar Plate Laser Welding

Body: Metal bipolar plate laser welding solutions address high-volume welding demand for fuel cell bipolar plates with precision, speed, and low deformation.

Value Points: High-speed welding | Narrow heat-affected zone | Low deformation | Efficient bipolar plate processing

Recommended Products: Dual Station Bipolar Plate Welding Intelligent Equipment | Bipolar Plate Laser Welding Equipment

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Bipolar Plate Automatic Assembly and Welding Line

Body: Bipolar plate automatic assembly and welding lines support mass production of metal bipolar plates with AGV material handling, modular workstations, weld inspection, airtightness inspection, and PLMS traceability.

Value Points: Mass production | Modular workstations | Automatic inspection | Code assignment and traceability

Recommended Products: Bipolar Plate Automatic Assembly and Welding Line

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Hydrogen Fuel Metal Bipolar Plate Plant

Body: Hydrogen fuel metal bipolar plate plant solutions support broader production planning for bipolar plate manufacturing, including welding, inspection, logistics, and traceability-oriented production organization.

Value Points: Plant-level planning | Production organization | Inspection and traceability

Recommended Products: Hydrogen Fuel Metal Bipolar Plate Plant

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SOFC and PEMFC Fuel Cell Manufacturing Support

Body: Fuel-cell manufacturing support can include PEMFC metal bipolar plate welding, SOFC metal interconnect coding, cleaning, cutting, welding, leak testing, and stack assembly automation.

Value Points: PEMFC bipolar plate welding | SOFC interconnect processing | Leak testing and stack assembly

Recommended Solutions: PEMFC Metal Bipolar Plate Line | SOFC Fuel Cell Automation | Helium Testing Support

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Smart Manufacturing

Smart Manufacturing and AI Support

Smart manufacturing support connects hydrogen energy and battery production with intelligent scheduling, visual recognition, weld seam tracking, inspection analysis, and data traceability.

Value Points: Digital factory support | AI inspection | Weld seam recognition | Process traceability

Recommended Solutions: Smart Factory | AI for Laser Technology | Hydrogen Energy Production Data Management

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Why FARLEY LASERLAB

Integrated Capabilities for Clean Energy Manufacturing

FARLEY LASERLAB combines laser welding, cutting, marking, inspection, automation, and smart factory capabilities to support power battery, photovoltaic, hydrogen electrolyzer, and fuel cell manufacturing.

 Power Battery Solutions | Photovoltaic Processing | Hydrogen Energy Lines | Fuel Cell Bipolar Plate Manufacturing | Smart Factory Support

How We Solve It
Final CTA

Discuss clean energy laser manufacturing solutions

Connect with our team to explore power battery welding, photovoltaic processing, hydrogen electrolyzer manufacturing, fuel cell bipolar plate production, and smart factory solutions.

Contact Sales View Clean Energy Products

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MARVEL Series laser cutting machine delivers excellent cutting precision and high processing speed. The machine produces a very small heat-affected zone, helping to maintain material stability and prevent deformation during cutting. It is suitable for processing a variety of metal materials, including stainless steel, carbon steel, aluminum alloy, iron, and other metal sheets, making it a versatile solution for many manufacturing applications. Price Range: USD $15,000 – USD $35,000.

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